Tale #13
The Base: Minot Air Force Base
The Unit: 5th Fighter Interceptor Squadron
The Duty Site: The Maintenance Hanger Phase Dock
The Head Man in Charge: Lt. Col. Jack Broughton, Squadron Commander
The Big Boss: Lt. Col. Richard Chandler, DCM
The Grand Poobah of maintenance: CWO-4 Richard “Dirty Dick” Dalton
The Maintenance Honcho: SMSgt Joseph “Shaky Jake” Scott
The Little Boss: TSgt Jim Osteen – Hanger and Phase NCOIC
The Night Dock Chief: A1C Jim Scanlon
Night Maintenance Officer: 2 Lt. Adair (Fuzz)
The Aircraft: F106A
The Job: Inspect Speed Brake hinges.
The Method: Remove Speed Brake hinge pins and dye check the hinges, on the Speed Brakes and the yoke.
That is how my night began.
Simple job?
Well, yes.
Sometimes.
On the night shift I usually had two young airmen working with me on the Phase Dock. We did the things the day shift didn't get done, or maybe started a new part of the Phase Inspection.
Speed Brake NDI was a new job for us to do that night.
The bird had been in the Phase Dock and the only thing left to be done was the Speed Brakes NDI of the hinges.
The bird had been moved from the corner where the Phase Dock was, to the opposite corner, nearest the Flight Line Office, as another bird had been moved in to the Phase Dock.
We got to work that evening, Jim Osteen briefed us on what we needed to and we were left alone to do our duties for the evening.
Seeing the Speed Brake NDI was not a three-man job, I sent one of the young airmen to prepare to pull the Speed Brakes.
That meant pulling the Drag Chute out of it's hole, disconnecting the Speed Brake actuators from the Speed Brakes and taking the safety pin out of the bottom of the hinge pin.
Our intrepid young airman got all that done and came over to the dock to let me know he was ready to pull the hinge pins.
I finished up the job I was doing on the inspection of the other bird.
By then it was time for a break.
So we went in to the Maintenance Office for coffee and a smoke for the one guy who used them.
Lt. Fuzz was at his desk and wanted to talk to me about something. Can't remember, but it must have been important.
Lt. Fuzz was a very nice young man.
He had graduated from the University of Utah with an engineering degree of some kind. The Air Force thought that qualified him to be a maintenance officer.
Like I said, he was a very nice young man.
About, the only thing he knew about airplanes was that they flew.
He was willing to learn and asked lots of questions and spent time in the hanger observing and learning.
Back to the hanger and time to get the pins pulled and the Speed Brakes removed.
Whoops!
Intrepid young airman took a drift pin punch and began to take the hinge pin out.
That's when the problem began.
The pin wouldn't move.
Took a ball peen hammer, regular, not industrial size, and tapped the pin where it extended from the hinge.
Nothing.
So, using typical logic, if a small tap wouldn't work, then try a harder tap and move the Speed Brake back and forth to try to help the pin along.
Nothing.
The next step was to give the pin a really hard whack.
Still nothing.
Well, let's try the left Speed Brake and see if that pin will come out.
Nope.
It was just as tight as the right one.
What was the next step?
I know, call the Sheet Metal Shop and have them come take a look at it.
Went in to Maintenance Control and talked to the controller and had him give a job order to the Sheet Metal Shop.
The Sheet Metal man came over to the hanger and took a look and did some tapping and whacking.
Nothing.
He went back to the shop and came back with a can of graphite lubricant. He sprayed a little on each Speed Brake hinge and worked them back and forth to get the oil/graphite mix down in the hinges.
Took another whack with the ball peen.
Nothing.
We discussed the problem and decided to consult with Lt. Fuzz.
He came out to the hanger and looked.
His response was a question: Do you have to remove the pins to do the NDI?
The sheet metal guy and I showed him the printed procedure. It stated the pin was to be pulled, the Speed Brake removed and taken to the Sheet Metal Shop for the NDI.
So, the decision was made, by Lt. Fuzz.
Use an air gun to drive the pin out.
The sheet metal man went back to the shop to get his pneumatic gun and some punches.
The electric air compressor was pulled over to the plane and plugged in to the wall. Turned on and built up pressure.
When the pressure was adequate, the sheet metal man got his gun and hooking it to the hose, climbed up on the stand to the begin the Speed Brake removal process.
Blatt, Blatt, Blatt.
Nothing.
The pin still wouldn't move.
Lt. Fuzz is standing there as the sheet metal man used his gun, and saw what was going on.
He made a “command” decision.
“Get the pins out”.
So, the gun began it's clattering and banging until the pin finally began to move.
But it wouldn't move up in to the hinge, so we could get a driver on it to get it all the way out.
More banging.
Finally, it began to move.
That's when the real problem began.
As the pin began to move, so did the bottom section of the hinge.
Not the part on the Speed Brake, the part on the airplane.
It moved and then cracked.
Whoops!
We had a problem of gigantic proportions and Lt. Fuzz gulped. I gulped. The sheet metal man gulped.
The good thing, if there was one, it allowed the pin to be removed.
It took about two hours to drive the pin out.
As it began to move further up the hinge, we saw why it was not willing to move.
The pin was bent at every point that it was engaged in the airplane part of the hinge.
I called Jim Osteen to let him know what had happened, and that I had already ordered a new yoke.
He told me to go ahead and get the sheet metal guy to take out the broken Speed Brake yoke, and clean it up.
So, I told Lt. Fuzz what Osteen said and he thought that was good.
Lt. Fuzz was tempted to call Col. Chandler, but decided he would leave a note on his desk.
Guess he didn't want to hear what the voice on the other end of the phone would have to say.
So, yoke, removed, Speed Brakes removed and taken to Sheet Metal Shop for NDI.
New yoke ordered.
Midnight.
Couldn't do much more damage that night.
So closed up the dock office, told the control room we were going home.
I called Osteen the next morning and asked him if he got all of the information I left him.
His response was to laugh and let me know the roof of the hanger didn't fall in when Col. Chandler read the note from Lt. Fuzz.
I told him I would be coming in early, as I had some other stuff on base I needed to do.
I got to the hanger about 1500.
I was expecting the worst.
Osteen told me to let Col. Chandler know when I got there.
Oh, Oh!
Deep Doo Doo?
The colonel met me at the airplane.
He smiled.
That was always scary.
He asked me for a complete story of what happened.
When I got done, he looked down at me and told me to get the yoke out of the trash can.
I did.
Then he told me to get a rope and tie it around the yoke and hang the thing around my neck.
He said I was his Ancient Mariner and would be wearing a Speed Brake yoke rather than an Albatross.
Then he told me both Speed Brakes failed the NDI. They had multiple cracks on the hinges. Old cracks.
He told me to meet him in his office and bring my coffee with me.
I didn't know what to expect.
He told me to sit down and we discussed the Speed Brake hinge NDI program.
Ended up very good for me.
Out of our discussions on that and other maintenance issues he transferred me to the control room as night controller and got me promoted to Staff.
Lt. Adair (Fuzz) was apprehensive, but the colonel told him he did the right thing, but to call him next time something like that happened.
The Six sat in the corner of the hanger for some days, until the new yoke and Speed Brakes arrived and were installed.
That was one NDI that ended up being a DDI (Do Destroy Inspection).
Jim Scanlon